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Automotive industry

Application: Chassis
Component: Brake disc cover plates
Task: Cost savings over existing designs
Requirement: Cost savings to be considered through the reduction of materials used, lower expenditure on production and reduced tool costs
1) Due to the design of the pulling direction with corresponding measurements, the high material usage results in -> high material waste
2)Due to the previous manufacturing procedure, between 12 and 14 work steps were necessary
Solution: The pulling direction of components was optimised by empirical test series such that up to 15% of the material weight could be saved. Due to the change in pulling direction, savings could be realised in the tools, which allowed around 15% of the work stages necessary up to that point to be dispensed with.
Cost reductions of 5-10% were sustainably achieved
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